ION Enterprises

 

  • A Pioneer in Green Corrosion & Scale Inhibiting Technology
  • Founded in 1990 in England, ION Enterprises manufacturers a range of environmental water treatment devices under the trademark ION ScaleBuster®.
  • The company has sales offices in Europe, North, Central and South America, the Middle East and Asia.
  • Since inception, ION ScaleBuster products have been installed, with excellent results, in more than 300,000 applications for commercial, industrial, municipal and residential projects around the world

 

   

                                    Clients

 

  • Trusted by Some of the Most Respected Companies in the World.
  • ION ScaleBuster technology is used around the world by major companies and institutions for its proven ability to inhibit scale and corrosion.
  • In the process, they are saving energy and water, and minimizing the use chemicals in their cooling and production systems. 

 

 

What is SCALEBUSTER

 

  • ION ScaleBuster is a proven water conditioning technology for general pipework, heating and plumbing equipment, appliances and processing equipment.
  • Designed for industrial, commercial, and municipal applications, the proprietary electrostatic technology of the ION ScaleBuster works effectively and efficiently – without chemicals, power or moving parts. 
  • The hydrodynamic conditions present during operation force the precipitation of crystals in the water.
  • This process prevents the formation of scale and corrosion, and allows the water to absorb scale already attached to internal piping and equipment surfaces.

       

 

 

How it works & it's Technology

  • As water flows through, cavitation within the ION ScaleBuster chamber unit produces violent pressure changes that break up bicarbonate molecules and the dielectric materials produce static effects.
  • The electro-static galvanizing action of the ION ScaleBuster causes the breakdown of calcium and magnesium bicarbonates in the solution, (hardness in the water) which precipitate less soluble carbonates.
  • As a result, the treated water becomes less saturated and is able to dissolve existing deposits over time.
  • The combination of these effects is repeated many times. Once the salts are precipitated or removed, this action improves the flow and overall efficacy and efficiency of the piping system. 
  • The operation of the patented ION ScaleBuster requires a moving stream of water to enable the hydrodynamic process to work.

     

 

 

     

 

 

ION ScaleBuster, through a unique combination of

1. Hydrodynamic action

2. Dielectric charge Action

3. Large surface of zinc anode Action

Enables the premature precipitation of calcium carbonate into the water stream by breaking down a significant proportion of the bicarbonates.

 

HYDRODYNAMIC ACTION

Inside each ION ScaleBuster carefully designed hydrodynamic chambers create micro jet turbulence and pressure changes as the water passes through. This effect increases the tendency for water to yield prematurely some of the scale with which it is saturated. Sonic effects created in the water by this hydrodynamic action help to keep the inside of ION ScaleBuster free from fouling due to algae or scale.

   

 

 

DIELECTRIC ACTIONION

ScaleBuster incorporates a large surface area of PTFE, a dielectric material. When water passes over the surface of the dielectric material, electrical energy is generated. This electrical energy passes harmlessly through the stream of water creating a de-stabilising effect, enabling the premature precipitation of calcium carbonate into the water stream by breaking down a significant proportion of bicarbonates.

    

ANODIC ACTION

 

Ion ScaleBuster also contains a large surface area of zinc, which is bonded to the body of the unit by a unique patented dry connection. This ensures that electrical conductivity is not impaired due to the potential build up of corrosion at the point where the zinc anode meets the body of the unit. The electrolytic cell formed by the zinc and the body allows the slow release of zinc ions into the water stream which act as nuclei for scale formation.

      

  • Unlike systems that use harsh chemicals to dissolve scale and corrosion and contribute toxic pollutants to groundwater, the ION ScaleBuster works without chemicals.

 

 

Chemical-Free Flocculent 

 

  • The patented construction of its PTFE (Teflon® ) turbulence chambers alters the static balance within the unit.
  • This neutralizes charged particles, causing them to flocculate, or form large clump particles that are slower to re-dissolve in the water.
  • In normal “straight flow” systems, the flocculate particles of scale remain harmlessly in the flow of the water and are unable to adhere to the pipe surfaces. 
  • In re-circulating systems – or those that contain settlement areas – filtration or flushing is commonly used to remove these treatment by-products. 
  • It also provides the means for removal of other dissolved substances (such as iron) or suspended solids or particles (such as proteins) found in water, as the precipitation and coagulation effect produced by the ION ScaleBuster conditioner leads to larger particles, which may be filtered out effectively. This process reduces the water conductivity, of course. 

     

 

 

Treatment will produce calcium carbonate crystals of small elliptic shapes between 3-10 micro meter with
no particular orientation, which proved to be easy to remove From a heat transfer surface.

This forming Calcium molecules called as Argonite

It is polymorphous (same chemical formula but different crystal structure)

Calcite is more stable in general than aragonite, although as temperatures and pressures change one of the
two minerals may convert to the other.

 

     

 

 

Corrosion

 

Zinc anode contributes to the precipitating effect on negatively charged particles. The zinc ions play an important part in breaking down existing rust and corrosion deposits through interchange with iron-based compounds.

Once the existing corrosion is cleared, the unique internationally patented design of the ION Scale Buster prevents further attack in metal systems by forming a passive layer of magnetite ( Fe3O4 ) on the systems surface

 

Bacterial, Algae Removal & Filtration

 

As discussed above Zn intiate forming flocs and the creation of floc has two key benefits that contribute to preventing the growth of bacteria. Firstly the floc absorbs nutrients within the water that are vital for bacteria to thrive and multiply. Secondly by forming larger particles filtration can be used to remove the particles from the water altogether.

     

 

Applications

 

Based on the unique advantages our innovative technology, ION ScaleBuster has become the choice of major firms and municipalities around the world for corrosion and scale removal in pipeworks and equipment. 

  • Proven worldwide for over 30 years • Significant installed base of 300,000+ units 
  • Zero operating costs – requires no chemicals, magnets or electricity
  • Decreases resistance in piping – reducing energy required for pumping
  • Coagulates suspended particles in water to enhance filtration efficiency
  • Maximizes the efficiency of heating elements
  • Minimizes downtime and maintenance
  • Extends operational life of metal piping and equipment
  • Safe, chemical-free operation—no special handling or storage requirements
  • Long-acting treatment
  • Low internal flow resistance
  • Less dependent on flow conditions than magnetic-based systems
  • Certified for potable water by WRAS UK, ACS France, TÜV Germany/Europe, IAPMO R&T USA
  • Installation flexibility – compact design simplifies retrofits
  • Minimal maintenance – no mechanical moving parts to be replaced
  • Lead Free (NSF/ANSI 372)

In total, it can eliminate 98-99% of scale, comparing to only 90% by chemical treatment. 

 

                             

 

 

 

Models

 

       

 

 

 

       

 

Installation

 

The use of the ScaleBuster with water at a temperature over 140°F (60°C)

The ION ScaleBuster is physical device for inline installations only and must be kept wet once usage commences.

The model and size of ScaleBuster to be selected should be determined by the maximum flow rate demand in the system of installation.

1. ScaleBuster Installation | Metal Pipe

 

                            

 

2. ScaleBuster Installation | Non Metal Pipe

 

                                  

 

3. ScaleBuster Installation | Flanged Metal Pipe 

 

    

 

    

Warranty

 

Solid Performance. Solid Protection.

A large number of those ScaleBuster units are still operating efficiently without maintenance or repair in both commercial and industrial situations after 20 years of use.

Naturally, in aggressive and non-potable waters where ION ScaleBuster is used to prevent corrosion, a lower life expectancy could result.

However the PTFE still remains active to prevent scaling.

There is a 10-Year Limited Warranty on materials on all ION ScaleBuster products.

In other common applications, including but not limited to industrial fresh water, cooling systems, municipal applications, there is a 5-Year Limited Warranty on materials on all ION ScaleBuster products.

To determine warranty coverage for your special applications (e.g. desalination, hot water and other noncommon uses), please contact your ION ScaleBuster distributor. 

 

 

 

 

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